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370 HEMI
11-07-2009, 11:50 AM
Many people have called me and have asked specific questions on the different types of fuel delivery systems and their different names. Many questions too about what does Mass Airflow mean, and what is speed density and what does that really mean.

I thought it would be a good time to educate a little bit on some of the principles of Speed Density and how it functions in our Chrysler designed cars.

Obviously we have to know about these systems to understand how to tune them, how they function, and of course what does ACES IV do in the mix.

Since we all know that our cars are computer controlled and that they measure the fuel to the engine, we just don't really understand how it is done.

Once you get past a carburetor, it becomes like a black art or something because we know we have fuel injectors and a pcm and it all functions when we turn the key and we say ok it works and thats about all I know.

For the average person, that is fine, but when you are involved in tuning your car with a Predator or other devices, it becomes important to understand what parameters the systems depend on.

Mass Air Flow is a system that uses exact measurement of air entering the engine as it's primary factor along with crankshaft position to determine the volume of fuel provided to the engine. So basically it monitors air flow and is relatively slow to react. Remember that airflow speeds up and slows down less rapidly than manifold pressure so the PCM control of the fuel supply is not as succinct as is a Speed Density System.

The second type of system is the Density Speed System that uses a MAP (Manifold Absolute Pressure) sensor which is the dominant input to the PCM. The inputs from the Camshaft Position Sensor and the Crankshaft Position Sensors are also required but in a less important capacity. This is a really old system that I do not believe anyone is still using at this time or any longer.

Speed Density Systems are what Chrysler uses and have used for many years on their cars. In a Speed Density System, the PCM uses the MAP sensor and the Crankshaft Position Sensor for determining fuel volume.

This way it monitors engine speed, monitors intake manifold pressure, responds much more rapidly and allows the PCM to closely monitor the engine operating conditions and the base fuel supply on that information. This is a much more accurate system.

Really the engine has to determine load by several factors to calcuate what it needs to know to meter the appropriate fuel.

Manifold Absolute Pressure divided by barometric pressure (baro read sensor)
times current RPM divided by Max potential RPM to determine that load.

So basically air density and speed of the vehicle.

Now, understanding how the PCM determines load, we have to incorporate the other inputs that are necessary for determining the injector pulse width.

This can be determined by this expression:

Load x TPS x ECT x IAT x BAT x LT x O2 x ST = Pulse Width.

TPS = Throttle Position Sensor - which provides information on the current mode of operation (idle, off-idle acceleration, etc.) and performs various operating strategies. When the TPS increases rapidly for example, the injector pulse width is greatly increased to deliver the amount of fuel required.

ECT = Engine Coolant Temperature which is the second biggest modifier of pulse width after the MAP. If the engine is cold, fuel will not atomize as easily (see summer vs winter fuel post) so the PCM will add extra fuel depending on the value from the ECT. This is where the ignition improver of the ACES IV works well to get the fuel molecularly balanced to atomize and ignite quicker in cold weather.

If the engine is hot, of course fuel volume will be altered accordingly. If your ECT signal is ever lost, the PCM will substitute a preset value and the limp in mode would be triggered.

IAT = Intake Air Temperature (also known as Charge Temperature Sensor from years ago). If the ECT shows High and the IAT shows cold (dense air) then the PCM will add extra fuel. If the air is hot (thin) then the spark advance is adjusted accordingly.

If the IAT signal is lost, the PCM will substitute a value based on the battery signal and the Ambient Temperature Sensor.

BAT = Sensed Battery Voltage. Remember that injectors are rated for specific flow at specific voltages. If battery voltage is lower than the injector rating, it will take longer for the injector to open and it may not open as far, so the PCM needs to know the voltage to compensate by changing the pulse width. In some vehicles the IAT and BT are combined and called the Inlet Air Temperature Sensor.

LT = Short Term and Long Term Adaptives - the short term adaptive memories allow the PCM to do two things. First it gives it the capability to change injector pulse width to bring the O2 Sensor to its midrange of operation. Second, it allows for storage of corrections required for specific operating conditions (long term). This is what starts to change due to the changes in fuels at the refinery. Changes occur in the energy content and allow the adaptives to change. ACES IV tends to help bridge the gap between the highs and lows by smoothing energy release.

O2= Oxygen Sensors. The PCM looks at the O2 signal to determine how well it did on the BASE pulse width calculation. The data provided by the O2 Sensor signal tells the PCM how much oxygen was left over after the combustion process. Adaptations are withheld until closed loop conditions exist.

ST= Short Term and Long Term Adaptives - the short term adaptive memories allow the PCM to do two things. First it gives it the capability to change injector pulse width to bring the O2 Sensor to its midrange of operation. Second, it allows for storage of corrections required for specific operating conditions (long term). This is what starts to change due to the changes in fuels at the refinery. Changes occur in the energy content and allow the adaptives to change. ACES IV tends to help bridge the gap between the highs and lows by smoothing energy release.

With all the defined inputs being provided, the PCM provides the determined pulse width (the time the injector is open spraying fuel) control to energize the fuel injectors. As the PCM increases or decreases this pulse width, the amount of fuel released into the combustion process is increased and or decreased.

Many discussions I have had with customers is getting the air/fuel ratio as close to Stoichiometric.

This is the ideal result to keep the amount of fuel injected into the engine as reasonably close to the value of 14.7 parts of air to 1 part of fuel. Also expressed as 14.7 to 1. This ratio results in the best engine performance, the highest fuel economy, and the least emissions (lightest black in the exhaust tips/pipes etc.)

By the way, when the engine is cold, it is in what is called open loop. This is when there is no O2 sensor information used, predetermined base fuel calculations are used and the O2 sensors are not adapted at all.

As the engine warms up, then it goes to closed loop. Now O2 sensor information is utilized by the PCM to alter the base fuel calculations.

The sooner that your car reaches closed loop operation the better the fuel economy and power is achieved without excessive washdown creating acids etc.

Hopefully this will help many understand the basics of what a Speed Density System is and how it functions, how it compares to a Mass Airflow System and a Density Speed System.

When you can understand how this works, it gives you a better grasp of why ACES IV can produce more power with less fuel as the utilization of fuel energy is transferred from potential to kinetic energy.:beerchug:

Regards,
Brian
BND Automotive LLC:driving:
440-821-9040




beam3215
11-07-2009, 04:27 PM
Mind numbing and incredibly informative all at the same time......I'm gonna need a few readings to digest all that....awesome, though.
:bigthumb:

wickedchargerrt
11-07-2009, 04:55 PM
a brief definition of fuel trim i wrote for someone else

Long term is the biggest thing "non tuners" should be looking at in my opinion.
For those that dont know long term is a fuel ratio. It goes from -25%-+25% and it is a fuel correction for your car.
example a
say a ford truck with 60k comes in on it and fuel trim is at +20%. that tells me the tech that the vehicle is dumping fuel like crazy to over come something. This can mean its overcoming a vacuum leak that is sending un metered air into the engine, or its overcoming a non changed fuel filter, maybe its overcoming a low injector , or its overccoming a bad pump. The programming of the computer allows for adjustments so that many things can be covered up. It can even add crazy amounts of fuel in the event someone is running ethanol blend which runs like crap at a lower btu rate and thus takes more fuel to operate under normal conditions. Hence why 10% ethanol blended fuel normally gets you 5% less mpg. In order to keep the car running due to part failure and owner neglect the pcm adapts many many things.


Now the opposite. Say the pcm is taking 15% fuel away (-15%). this could be due to a stuck open injector or low vacuum, or a misfire. Several things.

Ideally you want long term at or near 0 but variances are common for many reasons.

Short term is the opposite. short term is very very brief. If you mash the throttle you'll get + fuel which is the pcm adding fuel by way of injector on time, pulsewidth , or fuel pressure. Once short term ramps up too much (about 25%) it then kicks long term up 1 % and short term drops back to 0 . make sense? These numbers are different by manufacture but basically 25 shrt term is 1 long term



Now for those of us on the forum who mod our cars what does this mean?

two things.

a/ fuel really can only be tampered with in 3 rpm blocks by us. Cmr guys can do several almost hundreds (basically by like 50rpm increments where we can only do say 1-2500k, 2501k-4k, 4k-6k)
Now if your on the dyno and you drop from 12.5 a/f to 11 % at 4k then ya, you'd add 1% fuel to the 4k block and see if that gets you close to 12.5 across the board.

b/ long term. Say sublime has a cai, exhaust, cam, heads, and ported intake (for example only)
These are all air flow mods and nothing has been changed to the fuel system. Now if he's got long term at all rpm ranges in the 20% area what does that mean? It means the pcm is keeping the injectors on a lot more than normal and close to 25% all the time it will be maxed out (or 19ms ish if you have better scan tools that can log pulsewidth of the injector)
he would then know its time to bump the injectors to srt level or get a booster fuel pump or at the least some high flow rails. None the less he would know the pcm is covering up for a low fuel issue due to the air only mods and the fuel system needs help .


^^^^^^^^^^ that is very basic for shortness as most people dont read posts with more than 2 sentences in them anyway but hopefully its clear as mud and makes sense to someone.

or you can pull fuses and wipe out everything and have the car run like camel spit. :grin: its up to you


Another thing about the measurement of airflow and we'll use ford vs dodge for this or maf vs map basically.

On fords they measure all metered air at the sensor which is normally right behind the air filter. On dodges its measured in the intake manifold.
The major issue here is this. On a dodge you can run the car with no intake and the car will barely notice as the air isnt measured until the intake, whereas on a ford, if the boot to the t/b, a vacuum line is cracked or any slight or even tiny bit of air leaks into the engine at a point past the sensor which is by the air filter, this is unmetered air the computer doesnt see. This is one place adaptives come in. Say i have a vacuum leak from a loose hose on a ford. The vehicle will start adding fuel from the pump, or leave the injectors on longer once it sees the misfire even if it doesnt agree with the info from the mass air flow. So say your at 0% fuel base line. You get a vacuum leak and it takes 10% more long term fuel to compensate for this leak. The vehicle will do this as long as it can and attempt to keep the engine happy without illuminating the check engine light. Once its beyond the threshold of the pcm and the fuel pump, software, or injectors can do no more, the pcm will then alert the i/c to illuminate the check engine light. This is just one of millions of adaptions the pcm does. (and of course remember a battery or fuse disconnect just resets this and would cause a misfire and stumbling engine in this case)

370 HEMI
11-07-2009, 08:08 PM
a brief definition of fuel trim i wrote for someone else




Another thing about the measurement of airflow and we'll use ford vs dodge for this or maf vs map basically.

On fords they measure all metered air at the sensor which is normally right behind the air filter. On dodges its measured in the intake manifold.
The major issue here is this. On a dodge you can run the car with no intake and the car will barely notice as the air isnt measured until the intake, whereas on a ford, if the boot to the t/b, a vacuum line is cracked or any slight or even tiny bit of air leaks into the engine at a point past the sensor which is by the air filter, this is unmetered air the computer doesnt see. This is one place adaptives come in. Say i have a vacuum leak from a loose hose on a ford. The vehicle will start adding fuel from the pump, or leave the injectors on longer once it sees the misfire even if it doesnt agree with the info from the mass air flow. So say your at 0% fuel base line. You get a vacuum leak and it takes 10% more long term fuel to compensate for this leak. The vehicle will do this as long as it can and attempt to keep the engine happy without illuminating the check engine light. Once its beyond the threshold of the pcm and the fuel pump, software, or injectors can do no more, the pcm will then alert the i/c to illuminate the check engine light. This is just one of millions of adaptions the pcm does. (and of course remember a battery or fuse disconnect just resets this and would cause a misfire and stumbling engine in this case)

Thanks Wicked.

It helps everyone on the forum to understand why our cars do what they do.

This is important for trouble shooting and also for tuning the car with fuel trim on the Predator and how ACES IV works with the fuel as it richens up the fuel just adding it. So does the Predator and adjust the spark advance too. Just another insight to what happens.:beerchug:

Regards,
Brian
BND Automotive LLC:driving:
440-821-9040